JAR–E 740 Endurance Tests
(a) Unless otherwise agreed by the Authority,
the test shall be run in the order prescribed in the
appropriate schedule. On turbo-propeller Engines,
a representative flight propeller shall be fitted.
See JAR–E 890 for Thrust Reverser Tests.
(b) The time taken in changing power and/or
thrust settings during the entire test shall not be
deducted from the prescribed periods at the higher
settings.
(c) Schedules
(1) Schedule for Standard Ratings
(Take-off and Maximum Continuous)
25 six-hour stages, each stage comprising –
Part 1 One hour of alternate 5-minute periods
at Take-off Power or thrust and minimum
ground idle, or, for rotorcraft Engines,
minimum test bed idle (see ACJ E 745).
Part 2 (A) Stages 1 to 15, each of 30
minutes duration, at Maximum Continuous
Power/Thrust.
(B) Stages 16 to 25, each of 30
minutes duration, at Take-off Power/Thrust.
For Engines for Aeroplanes. where Engine
rotational speeds between Maximum Continuous
and Take-off may be used in service, e.g. for
reduced thrust take-off or due to variations with
ambient temperature, and these speeds would not
be adequately covered by other Parts of the
Endurance Test, then the following Part 2 shall be
substituted:
(C) Stages 1 to 10, each of 30
minutes duration at Maximum Continuous
Power/Thrust.
(D) Stages 11 to 15, each of
30 minutes duration at Take-off Power/
Thrust.
(E) Stages 16 to 25, each of
30 minutes duration covering the range in
6 approximately equal speed increments
between Maximum Continuous and Take-off
Power/Thrust.
Part 3 One hour and 30 minutes at Maximum
Continuous Power/Thrust.
Part 4 2 hours and 30 minutes covering the
range in 15 approximately equal speed
increments from Ground Idling up to but not
including Maximum Continuous
Power/Thrust.
Part 5 30 minutes of accelerations and
decelerations consisting of 6 cycles from
Ground Idling to Take-off Power/Thrust,
maintaining Take-off Power/Thrust for a
period of 30 seconds, the remaining time
being at Ground Idling.
(2) (i) Schedule for Standard
Ratings with 2½-Minute OEI and/or
Continuous OEI Rating and/or 30-Minute
OEI Rating (when appropriate).
25 six-hour stages, each stage comprising –
Part 1 One hour of alternate 5-minute periods
at Take-off Power or thrust and minimum
ground idle, or, for rotorcraft Engines,
minimum test bed idle (see ACJ E 745),
except that –
(A) In Stages 3 to 20, in place of two
of the 5-minute periods at Take-off
Power/Thrust, run 2½ minutes at Take-off
Power/Thrust followed by 2½ minutes at
2½-Minute OEI Power/Thrust.
(B) In Stages 21 to 25, in place of
three of the 5-minute periods at Take-off
Power/Thrust, run 1 minute at Take-off
Power/Thrust followed by 2 minutes at 2½-Minute
OEI Power/Thrust and 2 minutes at
Take-off Power/Thrust.
Part 2 (A) Stages 1 to 15, each of 30
minutes duration at Maximum Continuous
Power/Thrust.
(B) Stages 16 to 25, each of 30
minutes duration at Take-off Power/Thrust,
except that in one stage a period of 5
minutes in the middle of a 30-minute period
shall be run at 2½-Minute OEI
Power/Thrust.
For Engines for Aeroplanes. Where Engine
rotational speeds between Maximum Continuous
and Take-off may be used in service, e.g. for
reduced thrust take-off or due to variations with
ambient temperature, and these speeds would not
be adequately covered by other Parts of the
Endurance Test, then the following Part 2 shall be
substituted:
(C) Stages 1 to 15, each of 30
minutes duration at Maximum Continuous
Power/Thrust.
(D) Stages 16 to 20, each of 30
minutes duration at Take-off Power/Thrust
except that in Stage 16 a period of 5 minutes
in the middle of the 30-minute period shall
be run at 2½-Minute OEI Power/Thrust.
(E) Stages 21 to 25, each of 30
minutes duration covering the range in six
approximately equal speed increments
between Maximum Continuous and Take-off
Power/Thrust.
Part 3 (A) For Engines for Aeroplanes –
30 minutes at Maximum Continuous
Power/Thrust followed by one hour at
Continuous OEI Power/Thrust.
(B) For Engines for Rotorcraft –
Either (Engines to be approved with
Continuous OEI rating) 30 minutes at
Maximum Continuous Power followed by
one hour at Continuous OEI Power or
(Engines to be approved with 30-Minute
OEI Rating) one hour at Maximum
Continuous Power followed by 30 minutes
at 30-Minute OEI Power. A Continuous OEI
Rating and a 30-Minute OEI Rating at a
higher power level can be cleared in the
same test, if desired, by running 30 minutes
at Maximum Continuous Power followed by
30 minutes at Continuous OEI Power and
then 30 minutes at 30-Minute OEI Power.
Part 4 2 hours and 30 minutes covering the
range in 15 approximately equal increments
from Ground Idling, or, for rotorcraft
Engines, minimum test bed idle, up to but
not including Maximum Continuous Power.
Part 5 30 minutes of accelerations and
decelerations consisting of 6 cycles from
Ground Idling, or, for rotorcraft Engines,
minimum test bed idle, to Take-off
Power/Thrust, maintaining Take-off
Power/Thrust for a period of 30 seconds, the
remaining time being at Ground Idling, or,
for rotorcraft Engines, minimum test bed
idle.
(ii) If only one additional rating is
required, then the periods at the rating
not required shall be run at the
power/thrust level appropriate to the next
rating down the scale.
(iii) Where a constructor desires
an en-route OEI Rating for 30 minutes
only, then the appropriate FAR 33.87
Schedule may be used in place of this
Schedule. Where this option is taken and
a 2½ Minute OEI Power rating is also
desired, then the appropriate Schedule of
FAR 33.87 must be used.
(d) Accelerations and Decelerations
(1) During scheduled accelerations and
decelerations in Parts 1 and 5,
(i) For aeroplane Engines, the
power or thrust control lever shall be
moved from one extreme position to the
other in a time not greater than one
second.
(ii) For rotorcraft Engines, the
power demand shall be increased to
Take-off from the minimum test bed idle
(see ACJ E 745) in a time not greater
than one second.
(2) Observations
(i) Turbine Engines for
Aeroplanes.
(A) Readings of power/
thrust, speed and Exhaust Gas
Temperature shall be recorded at
every significant change of Engine
conditions. Following accelerations,
the over-run of speed and
temperature above the steady
conditions at Take-off shall be
noted.
(B) Observations of all
parameters shall be recorded on
first establishing steady running
conditions and thence, during
periods of continuous steady
running, at approximately 30
minute intervals.
(C) During cyclic or other
running, sufficient observations
shall be made to establish the
power/thrust, speed and temperature
conditions of the Engine whenever
significant readings can be taken.
(ii) Turbine Engines for
Rotorcraft.
Readings of power, rotational
speed, nozzle position and Exhaust Gas
Temperature shall be taken at idling
speed and at the maximum speed
obtained on acceleration. The over run of
speed and temperature above the steady
conditions at Take-off Power shall be
noted. These observations are likely to be
affected by the types of instruments used
and shall therefore be coupled with this
information in the Endurance Test report.
(e) Oil Pressure. The whole of the
Endurance Test shall be run with the oil pressure
set to a value which is within the limits declared
for Engine acceptance, except that –
(1) Stage 22 shall be run with the
pressure set to give that declared as the
minimum for completion of the flight, at
Maximum Continuous conditions, and
(2) One other stage shall be run with
the pressure set to give that declared as the
maximum normal, at maximum continuous
conditions. During this stage the oil
temperature need not be held at its maximum
value. Alternatively, this test may be omitted
from the Endurance Test if appropriate
evidence is available from other testing.
(f) Operating Limitations. The normal
Engine operating limitations of power, rotational
speed, turbine entry temperature, oil temperature,
etc., will be based on the mean values obtained
during the appropriate periods of the Endurance
Test, due allowance having been made for the
limits of accuracy of the instrumentation or
automatic controlling system declared for use in
service and declared in accordance with JAR–E
50 and JAR–E 60.
Similarly, the degrees of compressor and
turbine bleed that may be approved are the
percentages of the mass flow which have been
demonstrated during the Endurance Test.
(1) The characteristics of multispool
Engines may be such that it is not possible to
obtain the maximum rotational speed of each
spool simultaneously at sea-level test bed
conditions, without making the Engine
unacceptably non-standard, or running it in a
non-representative manner. In such
circumstances, the Endurance Test shall be run
at the turbine entry temperatures for which
approval is sought, and evidence from
supplementary endurance testing, to a schedule
acceptable to the Authority, shall be provided
to substantiate the approval of any higher
rotational speed limitations desired. (See ACJ
E 740(f)(1).)
(2) If Stages 3, 7, 13, 17 and 23, with
bleed(s) in operation, require the use of a
rotational speed less than the maximum without
bleed (as permitted by JAR–E 690(a)(1)(iii)),
these Stages need not be included in the
assessment of the mean rotational speed value,
subject to agreement by the Authority.
(3) In the case of Engines incorporating
free power-turbines, if the requisite periods are
not run at the maximum power-turbine torque
for which approval is sought, evidence of
additional running will be required. This may
be obtained from tests equivalent to the
Endurance Test on a similar Engine, the
Endurance Test Engine or the relevant parts of
it. In all such additional running the
appropriate periods shall be run at the
maximum rotational speed for which approval
of the maximum torque is required.
(4) Temperatures
(i) All 2½-Minute OEI, 30-
Minute OEI, Continuous OEI, Take-off
and Maximum Continuous periods of the
test shall be run at the appropriate
maximum declared turbine entry
temperatures unless otherwise agreed.
The means of achieving this (e.g. by
adjustment of the jet pipe nozzle area, the
use of bleed) shall be agreed by the
Authority.
(ii) In general, essentially the
average of the maximum temperatures
achieved during the appropriate periods
of the test will be utilised to establish the
operating limitations of temperature for
the Engine. The average Exhaust Gas
Temperatures will be reduced, however,
by the amounts necessary to ensure that
the turbine entry temperatures in flight do
not exceed the turbine entry temperatures
established by Endurance Test at the
appropriate rating conditions. During the
accelerations and short periods at Take-off
Power, attempts shall be made to run
at maximum temperatures but if, owing to
the unstabilised conditions, lower
temperature readings are recorded, these
need not be included in calculating the
average.
(iii) Engines for Aeroplanes.
Where the Engine characteristics are such
that an acceleration from cold produces a
transient overtemperature in excess of
that for steady state running, a maximum
turbine gas temperature limit for
acceleration with a time limitation of
2 minutes may be approved by running at
the required temperature for the first
2 minutes of each prescribed period at
Take-off Power conditions for 5 minutes
or more, and for the whole of all the
30-second periods at Take-off Power.
Approval for short period transient
conditions at 2½-Minute OEI Power will
not be considered and any temperature
clearance required must be demonstrated
normally during the 2½-Minute OEI
periods of the Endurance Test.
(iv) Engines for Rotorcraft. Where
the Engine characteristics are such that an
acceleration from cold produces a
transient overtemperature in excess of
that for steady state running, a maximum
Exhaust Gas Temperature limit for
acceleration with a time limitation of
2 minutes may be approved by running at
the required temperature for the first
2 minutes of each prescribed period at
Take-off Power conditions in excess of
2 minutes (and for the whole of all the
30-second Take-off Power periods for
Single-Engined Rotorcraft). Approval for
short period transient conditions at 2½-Minute
OEI Power will not be
considered, and any temperature
clearance required must be demonstrated
normally during the Endurance Test.
(v) For all Take-off Power/Thrust
periods of 5 minutes or greater, 5 minutes
shall be run at the maximum oil inlet
temperature declared for the condition,
with the remainder of each 30-minute
period at Take-off Power/Thrust being
run at the normal oil temperature for
take-off. If a 10-minute Take-off
Power/Thrust Rating is sought, then
10 minutes of each 30-minute period at
Take-off Power/Thrust shall be run at the
maximum oil temperature. For all
Maximum Continuous Power/Thrust
periods 30 minutes shall be run at the
maximum oil inlet temperature declared
for the condition, the remainder of each
1½ hour period at Maximum Continuous
Power/Thrust being run at the normal oil
temperature for climb/cruise.
(vi) Where necessary to cater for
short-duration rise of indicated oil
temperature under service conditions
above the maximum established during
the Endurance Test such higher
temperature may be approved as the
Maximum Oil Temperature (with an
appropriate time limitation) without
additional endurance testing, provided
that it can be demonstrated that –
(A) The temperature rise
under service conditions is the
result of a local increase in the oil
temperature at the temperature
sensing position (e.g. as may occur
on reducing power at the top of the
climb when fuel is used as the oil
cooling medium),
(B) There is no significant
increase in the maximum local
temperature of either the Engine
components or the oil in any critical
part of the Engine, and
(C) There is no undue
deterioration of the oil in such
circumstances and no adverse effect
on any system using the oil as a
working fluid (e.g. Propeller
control).
(g) Incremental Periods
(1) If a significant peak blade vibration
is found to exist at any condition within the
operating range of the Engine (not prohibited
under JAR–E 650(d)), not less than 10 hours,
but not exceeding 50%, of the incremental
periods of Part 4 of the Endurance Test shall be
run with the rotational speed varied
continuously over the range for which
vibrations of the largest amplitude were
disclosed by the vibration survey; if there are
other ranges of rotational speed within the
operational range of the Engine where
approximately the same amplitude exists, a
further 10 hours shall be run in the same way
for each such range. The speed variation shall
be effected by automatic means using a method
acceptable to the Authority. (See ACJ E
740(g)(1).)
(2) In the case of Engines operating at
constant speed, the thrust and/or power may be
varied in lieu of speed, in Part 4 of the
endurance test.
(3) In the case of free power-turbine
Engines, the normal operating range of power-turbine
speed shall be covered. This may be
run concurrently with the range of gas
generator speed.
(4) In the case of a free power-turbine
Engine for Rotorcraft, 10 minutes of Part 4 in
each stage of the Endurance Test shall be run at
the Maximum Power-turbine Speed for
Autorotation with the gas generator producing
the most critical conditions associated with this
flight configuration.
[Ch. 7, 24.1.86; Ch. 8, 4.5.90; Ch. 10, 15.8.99]
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